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Custom Metal Stamping & Pressed Parts

High-Speed Pressed Part & Stamping Excellence

Custom Metal Stamping Services & Pressed Parts

Fedele Autocore provides comprehensive custom metal stamping services and pressed part production, transforming sheet metal coils into precision-formed components through high-speed progressive die stamping, transfer stamping, and deep drawing processes. Our advanced stamping facility combines cutting-edge press technology with custom metal tooling to deliver high-integrity stamped parts.

With state-of-the-art stamping presses ranging from 50 to 500 tons and in-house tool and die design capabilities, we handle pressed part runs from simple blanks to complex multi-stage stampings. Our expertise includes blanking, piercing, bending, drawing, embossing, coining, and progressive die operations—all performed with exceptional repeatability.

From automotive electrical terminals, brackets, and pressed parts to industrial connectors and precision washers, we serve leading OEMs across 21 countries with custom metal solutions engineered for zero defect performance.

VG
Technically reviewed by Vaibhav Gupta • ISO 9001:2015 Precision Standards
Custom Metal Stamping and Pressed Parts
Why Choose Metal Stamping

Key Advantages & Benefits

Metal stamping offers unmatched speed, precision, and cost-effectiveness.

High-Speed Production

Automated stamping presses produce thousands of parts per hour with consistent quality and minimal operator intervention.

Exceptional Precision

Precision tooling and CNC presses achieve tolerances of ±0.025mm, ensuring perfect fit and function in assemblies.

Cost-Effective

Low per-piece cost for medium to high volumes makes stamping the most economical choice for mass production.

Excellent Repeatability

Automated processes ensure every part matches specifications with minimal variation, ideal for tight tolerances.

Material Versatility

Stamp diverse materials including steel, stainless steel, aluminum, copper, brass, and specialty alloys.

Complex Geometries

Progressive dies create intricate features including bends, draws, embossments, and cutouts in single operation.

Stamping Processes

Types of Metal Stamping

Comprehensive stamping capabilities for diverse manufacturing needs.

Progressive Die Stamping

Progressive Die Stamping

Multiple operations performed in sequence as material advances through progressive die stations.

  • High-volume production
  • Complex multi-stage parts
  • Reduced handling & labor
  • Consistent quality
Transfer Die Stamping

Transfer Die Stamping

Parts transferred between individual stations for large, complex components requiring multiple operations.

  • Large part capability
  • Deep draw operations
  • Complex forming
  • Flexible production
Deep Drawing

Deep Drawing

Metal sheet drawn into deep, hollow shapes for cups, cans, pans, and cylindrical components.

  • Deep hollow parts
  • Seamless construction
  • Thin-wall capability
  • High strength-to-weight
Blanking & Piercing

Blanking & Piercing

High-speed cutting operations to create flat parts or add holes and cutouts to stamped components.

  • Clean, burr-free edges
  • Precise hole placement
  • High-speed production
  • Minimal scrap
Bending & Forming

Bending & Forming

Precision bending and three-dimensional forming to create brackets, clips, and complex profiles.

  • Multiple bend angles
  • Consistent bend radius
  • 3D forming capability
  • Spring-back compensation
Embossing & Coining

Embossing & Coining

Raised or recessed features for identification, decoration, or structural reinforcement.

  • Logo embossing
  • Part numbers & codes
  • Decorative patterns
  • Stiffening ribs
Our Process

Metal Stamping Manufacturing Process

Systematic approach from design to production ensuring quality stampings.

01

Design & Engineering

CAD design, DFM analysis, and tool design optimization for efficient production

02

Tool & Die Making

Precision tool and die fabrication using CNC machining and EDM processes

03

Stamping Production

High-speed automated stamping with in-process quality monitoring

04

Finishing & QC

Deburring, surface treatment, and comprehensive quality inspection

Technical Expertise

Advanced Stamping Capabilities

State-of-the-art equipment and experienced toolmakers.

In-House Tool & Die

Complete tool and die design and manufacturing capabilities ensure optimal performance, rapid prototyping, and quick die modifications.

Multiple Press Capacities

Presses ranging from 50 to 500 tons handle small precision parts to large structural stampings with consistent quality.

Automation Integration

Automated feeding, transfer systems, and robotic part handling maximize efficiency and reduce labor costs for high-volume production.

Secondary Operations

Complete value-added services including welding, hardware insertion, assembly, and surface finishing for turnkey solutions.

Material Options

Materials We Stamp

Extensive range of metals for diverse stamping applications.

Stamped Metal Parts

Carbon Steel

CRS, HRS - Cost-effective for structural applications

Stainless Steel

304, 316, 430 - Corrosion resistant & hygienic

Aluminum Alloys

1100, 3003, 5052 - Lightweight & formable

Copper & Brass

Excellent electrical conductivity

Spring Steel

High-carbon for clips & fasteners

Pre-Finished Metals

Galvanized, tin-plated, pre-painted

Applications

Industries & Products

Custom stamped components for diverse industrial applications.

Automotive

Automotive

  • Structural brackets & mounts
  • Body panel components
  • Seat frame components
  • Battery trays & covers
  • Exhaust heat shields
Electronics

Electronics

  • Electrical contacts & terminals
  • EMI/RFI shielding
  • Battery contacts & springs
  • Connector housings
  • Heat sinks & mounting clips
Appliances

Appliances

  • Control panel components
  • Mounting brackets
  • Door handles & hinges
  • Structural frames
  • Decorative trim
Industrial Equipment

Industrial Equipment

  • Machine guards & covers
  • Mounting plates & brackets
  • Equipment housings
  • Conveyor components
  • Custom hardware
Medical Devices

Medical Devices

  • Surgical instrument components
  • Medical cart parts
  • Equipment housings
  • Diagnostic device components
  • Sterilization trays
Hardware & Fasteners

Hardware & Fasteners

  • Clips & clamps
  • Washers & spacers
  • Springs & retainers
  • Brackets & hangers
  • Custom fasteners
Technical Capabilities

Stamping Specifications

Industry-leading capabilities for precision metal stamping.

Material Thickness

0.1mm to 6mm
Various gauges & materials

Tolerances

Standard: ±0.1mm
Precision: ±0.025mm

Press Capacity

50 to 500 tons
Multiple press options

Production Volume

1,000 to 1,000,000+ parts
Scalable manufacturing

Quality Assurance

Comprehensive Quality Control

Rigorous inspection ensuring every stamped part meets specifications.

Dimensional Inspection

CMM machines, optical comparators, and precision gauges verify all critical dimensions and tolerances throughout production.

Statistical Process Control

SPC monitoring tracks process performance, identifies trends, and prevents defects before they occur in production.

First Article Inspection

Complete dimensional verification and material testing of first production parts ensures tooling meets specifications.

Documentation & Traceability

Complete inspection reports, material certifications, and lot traceability for aerospace and medical applications.

Industries We Serve

Trusted Partner Across Sectors

Delivering precision stamped components worldwide.

Automotive

Electronics

Appliances

Industrial

Medical

Aerospace

Hardware

Telecom

Frequently Asked Questions

Custom Metal Stamping FAQs

Answers to common questions about tolerances, materials, order quantities, and quality assurance.

Fedele Autocore provides flexible order quantities for custom metal stampings, ranging from single prototype pieces (1 unit) to high-volume bulk production runs. We scale production seamlessly to match your exact project requirements.

Ready for High-Volume Metal Stamping?

Contact Fedele Autocore for professional custom metal stamping services. Our expert team is ready to optimize your design for efficient, cost-effective production.

Have 2D/3D CAD Drawings?

Send STEP, IGES, DXF, or PDF files directly on WhatsApp for immediate evaluation & 24-hour RFQ pricing.

Send Drawings on WhatsApp