Versatile Traditional Casting Excellence
Sand Casting Services
Fedele Autocore specializes in sand casting services, one of the most versatile and cost-effective metal casting processes for producing complex components from small prototypes to large industrial parts. Our advanced sand casting facility combines traditional foundry expertise with modern molding technology to create high-quality castings in ferrous and non-ferrous alloys with exceptional detail, dimensional accuracy, and mechanical properties.
With comprehensive capabilities encompassing green sand molding, no-bake sand systems, resin-bonded sand processes, and precision core making, we produce castings from grams to several hundred kilograms in virtually any metal alloy. Our expertise includes pattern making, mold design, pouring automation, heat treatment, and complete machining services—delivering finished components ready for assembly from a single source.
From automotive engine components and industrial machinery housings to pump bodies, valve components, and large structural castings, we serve manufacturers across 21 countries, delivering sand cast parts that combine design flexibility, material versatility, and production economics unmatched by other manufacturing processes.
Key Advantages & Benefits
Versatile, economical casting for complex geometries.
Design Flexibility
Create complex internal cavities, intricate external features, and undercuts impossible with other processes through sophisticated core assemblies.
Low Tooling Costs
Simple pattern requirements and reusable sand make sand casting the most economical choice for low to medium production volumes and prototypes.
Size Versatility
Produce parts from ounces to thousands of pounds with virtually no size limitations—ideal for both small precision components and large industrial castings.
Material Options
Cast aluminum, iron, steel, brass, bronze, and specialty alloys without expensive equipment changes or specialized tooling investments.
Rapid Prototyping
Quickly produce functional prototypes and small production runs without the lead time and expense of permanent mold or die casting tooling.
Sustainable Process
Sand is reusable and recyclable, metal scraps are fully recyclable, and energy requirements are lower than many alternative casting processes.