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Metal Forging Services

Comprehensive Metal Forming Excellence

Metal Forging Services

Fedele Autocore delivers comprehensive metal forging services, transforming raw materials into high-strength components through controlled plastic deformation. Our advanced facility combines hot forging, cold forging, warm forging, and specialized forming processes to create components with superior mechanical properties, refined grain structure, and exceptional durability for the most demanding applications.

With state-of-the-art forging equipment including hydraulic presses up to 2500 tons, mechanical hammers, automated upset headers, precision die systems, and integrated heat treatment facilities, we handle components from small fasteners weighing grams to large structural forgings weighing hundreds of kilograms. Our expertise encompasses open die forging, closed die forging, impression die forging, upset forging, and roll forging—all performed with meticulous attention to metallurgical quality and dimensional accuracy.

From automotive crankshafts and aerospace components to oil & gas fittings and industrial machinery parts, we serve manufacturers across 21 countries, delivering precision-forged components that combine maximum strength-to-weight ratios, excellent fatigue resistance, and unmatched reliability in critical applications.

Metal Forging Operations
Why Choose Metal Forging

Key Advantages & Benefits

Forged components deliver unmatched strength and performance.

Maximum Strength

Directional grain flow and work hardening create components 30-50% stronger than cast or machined equivalents with superior structural integrity.

Exceptional Toughness

Refined grain structure and absence of internal voids deliver outstanding impact resistance and toughness for safety-critical applications.

Superior Fatigue Life

Continuous grain flow provides exceptional resistance to cyclic loading and fatigue failure in high-stress, high-vibration environments.

Optimized Weight

High strength-to-weight ratios allow lighter designs without sacrificing performance, critical for aerospace and automotive applications.

Predictable Properties

Controlled forging and heat treatment processes ensure consistent mechanical properties throughout the component cross-section.

Material Efficiency

Near-net shape forging minimizes material waste and reduces secondary machining requirements for cost-effective production.