High-Pressure Aluminium Die Casting & Metal Casting
Aluminium Die Casting Services & Die Casting Parts
Fedele Autocore is an established manufacturer of high-pressure aluminium die casting services, producing lightweight, high-strength die casting parts and precision metal casting assemblies for demanding automotive, industrial, and electrical applications. Our die casting foundry operates modern cold-chamber die casting cells ranging from 250 to 1,200 tons locking force integrated with robotic ladle pouring and automated trimming.
We cast complex, thin-walled die casting parts with wall thicknesses down to 1.5mm, utilizing premium aluminium alloys including ADC12, A380, A360, AlSi9Cu3, and AlSi12. Each cast component achieves superior fluid pressure tightness, high thermal conductivity, and structural rigidity, followed by secondary in-house shot blasting, multi-axis VMC machining, and protective surface treatments.
From automotive powertrain covers, transmission housings, and alternator brackets to outdoor LED heat sinks and industrial pump components, Fedele Autocore supplies high-integrity die casting parts to OEMs across 23 countries backed by vacuum-assisted porosity control, 3D mold flow simulation, and 100% CMM dimensional validation.
Key Advantages & Benefits
Aluminum die casting offers unique advantages for modern manufacturing requirements.
Lightweight & Strong
Aluminum's excellent strength-to-weight ratio reduces component weight while maintaining structural integrity and durability.
Complex Geometries
Die casting enables intricate designs with thin walls, complex shapes, and integrated features in a single casting.
High Production Speed
Rapid cycle times and automated processes enable efficient mass production with consistent quality across large volumes.
Dimensional Accuracy
Achieve tight tolerances and excellent surface finish with minimal post-processing requirements.
Cost-Effective
Lower per-piece costs for medium to high volume production with reduced machining and assembly operations.
Corrosion Resistant
Natural oxide layer provides excellent corrosion resistance, ideal for automotive and outdoor applications.
Die Casting Manufacturing Process
Systematic approach from design to delivery ensuring superior quality castings.
Design & Tooling
Die design optimization and precision tool manufacturing for optimal part quality
Melting & Injection
Aluminum melted and injected into die cavity under high pressure
Cooling & Ejection
Controlled cooling followed by part ejection from the die
Finishing & QC
Trimming, machining, surface treatment, and comprehensive quality inspection
Aluminum Alloys We Cast
Wide range of aluminum alloys for diverse application requirements.
A380 (ADC12)
Most common alloy - excellent castability & mechanical properties
A383 (ADC10)
Superior die filling, ideal for complex thin-wall castings
A360
Excellent corrosion resistance & pressure tightness
A413
High fluidity, excellent for intricate designs
AlSi9Cu3 (ADC12)
Good mechanical properties & machinability
Custom Alloys
Specialized compositions for specific requirements
Industries & Components
Aluminum die cast solutions for diverse industrial applications.
Automotive Components
- Engine blocks & cylinder heads
- Transmission housings
- Steering components
- Structural brackets
- Heat exchangers
Aerospace Parts
- Aircraft structural components
- Turbine housings
- Mounting brackets
- Control system housings
- Lightweight assemblies
Industrial Equipment
- Motor housings
- Pump components
- Valve bodies
- Gear cases
- Machinery frames
Electronics & Telecom
- Heat sinks
- Equipment enclosures
- EMI/RFI shielding
- Mounting brackets
- LED housings
Medical Devices
- Equipment housings
- Diagnostic device components
- Surgical tool handles
- X-ray equipment parts
- Medical cart components
Consumer Products
- Power tool housings
- Appliance components
- Lighting fixtures
- Furniture fittings
- Decorative hardware
Die Casting Specifications
Advanced capabilities for superior aluminum die cast components.
Part Weight
10 grams to 50 kg
Small to large components
Wall Thickness
Minimum: 0.8mm
Maximum: 25mm
Tolerances
Standard: ±0.1mm
Precision: ±0.05mm
Surface Finish
As-cast: Ra 1.6-3.2μm
With finishing: Ra <0.8μm
Comprehensive Quality Control
Rigorous inspection processes ensure every casting meets specifications.
Trusted Partner Across Sectors
Delivering precision aluminum die castings to leading companies worldwide.
Automotive
Aerospace
Industrial
Electronics
Medical
Energy
Telecom
Consumer Goods
Aluminum Die Casting FAQs
Answers to common questions about tolerances, materials, order quantities, and quality assurance.
Related CNC Machining & Manufacturing Capabilities
Explore our integrated manufacturing capabilities to streamline your component sourcing.
Custom Investment Cast Parts
ISO-certified precision manufacturing & custom component production.
Precision Machining Services
ISO-certified precision manufacturing & custom component production.
Custom Fastener Manufacturer
ISO-certified precision manufacturing & custom component production.
Ready to Start Your Die Casting Project?
Contact Fedele Autocore for professional aluminum die casting services. Our expert team is ready to discuss your requirements and provide competitive quotes.
Have 2D/3D CAD Drawings?
Send STEP, IGES, DXF, or PDF files directly on WhatsApp for immediate evaluation & 24-hour RFQ pricing.