Precision Foundry & CI Machined Parts
Cast Iron (CI) Casting & Ductile Casting Services
Fedele Autocore is a premier export foundry and machining facility specializing in high-integrity cast iron casting, ductile casting, and precision CI machined components for demanding industrial and automotive applications. Our integrated foundry combines automated green sand molding, shell core making, and multi-axis CNC finish machining to deliver superior structural strength, vibration damping, and micron-level dimensional precision.
With high-capacity induction furnaces and DISAMATIC molding systems, we manufacture cast iron casting and ductile casting components from 1 kg up to 1,000 kg piece weight. Our metallurgical capabilities span Grey Cast Iron (FG150, FG200, FG260, FG300, FG350) and Ductile Spheroidal Graphite Iron (SG400/12, SG500/7, SG600/3, SG700/2) with complete in-house CI machined boring, turning, and multi-face milling meeting rigorous international OEM standards.
From automotive engine blocks, transmission cases, and brake drums to hydraulic valve manifolds, heavy pump casings, and agricultural machinery components, we supply turnkey CI casting and precision CI machined parts to manufacturers across 23 countries with full optical emission spectroscopy reports and mechanical test certs.
Key Advantages & Benefits
Iron casting offers unique properties for heavy-duty and industrial applications.
Superior Strength
Excellent tensile strength, compressive strength, and load-bearing capacity for demanding structural and mechanical applications.
Wear Resistance
Outstanding resistance to wear, abrasion, and galling, ideal for components subject to friction and mechanical stress.
Heat Resistance
Maintains mechanical properties at elevated temperatures, suitable for engine components and high-temperature applications.
Cost-Effective
Lower material costs compared to steel castings while offering comparable or superior properties for many applications.
Damping Properties
Excellent vibration damping characteristics reduce noise and improve operational smoothness in machinery and equipment.
Machinability
Gray iron offers superior machinability, reducing secondary machining time and tooling costs for finished components.
Grades & Specifications
Comprehensive range of iron casting grades for diverse requirements.
Gray Iron Casting
Most widely used cast iron with excellent machinability, vibration damping, and wear resistance.
- Grades: GG15, GG20, GG25, GG30
- Superior damping properties
- Excellent machinability
- Cost-effective solution
Ductile Iron Casting
High-strength iron with excellent ductility, impact resistance, and fatigue properties.
- Grades: GGG40, GGG50, GGG60, GGG70
- High tensile strength
- Superior ductility
- Impact resistance
Specialty Iron Alloys
Alloyed and heat-treated grades for specific performance requirements and extreme conditions.
- High-silicon iron (corrosion resistant)
- Ni-resist (heat & corrosion resistant)
- Austempered ductile iron (ADI)
- Compacted graphite iron (CGI)
Iron Casting Manufacturing Process
Proven methodology ensuring consistent quality and performance.
Pattern & Mold Making
Create precise patterns and sand molds designed for optimal metal flow and casting quality
Iron Melting
Melt iron and alloying elements in induction furnaces with precise temperature and composition control
Pouring & Solidification
Pour molten iron into molds at controlled temperatures ensuring proper filling and solidification
Finishing & Inspection
Remove castings, perform heat treatment, machining, and comprehensive quality testing
Industries & Components
Heavy-duty iron castings for critical industrial and automotive applications.
Automotive
- Engine blocks & cylinder heads
- Crankshafts & camshafts
- Brake drums & rotors
- Differential housings
- Flywheel assemblies
Heavy Machinery
- Machine tool bases & frames
- Crusher housings
- Gearbox housings
- Structural components
- Large equipment frames
Agricultural Equipment
- Tractor components
- Plow shares & cultivator parts
- Harvester components
- Irrigation system parts
- Agricultural machinery housings
Pumps & Valves
- Pump housings & impellers
- Valve bodies
- Water meter housings
- Pipe fittings
- Flow control components
Construction Equipment
- Excavator components
- Counterweights
- Track links & pads
- Bucket teeth
- Structural castings
Railway
- Brake shoes & blocks
- Couplers & draft gears
- Bogie frames
- Wheel hubs
- Railway crossing components
Iron Casting Specifications
Industry-leading capabilities for heavy-duty iron castings.
Casting Weight
0.5 kg to 5000 kg
Small to very large components
Tolerances
CT7-CT9 per ISO 8062
Precision machined surfaces
Wall Thickness
Minimum: 3mm
Maximum: 150mm+
Heat Treatment
Annealing, normalizing
Stress relief, hardening
Comprehensive Quality Control
Rigorous testing and inspection ensuring superior iron castings.
Trusted Partner Across Heavy Industries
Delivering robust iron castings to leading manufacturers worldwide.
Automotive
Heavy Machinery
Agriculture
Pumps & Valves
Construction
Railway
Machine Tools
General Engineering
Iron Casting FAQs
Answers to common questions about tolerances, materials, order quantities, and quality assurance.
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Ready for Heavy-Duty Iron Casting?
Contact Fedele Autocore for professional iron casting services. Our expert team is ready to discuss your requirements and provide competitive quotes for your project.
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