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CNC Hydraulic Equipment & Components

Precision Machined Hydraulic Solutions

CNC Hydraulic Equipment & Components

Fedele Autocore specializes in precision CNC machining of hydraulic equipment and components, delivering critical parts for hydraulic systems operating under extreme pressures and demanding conditions. Our advanced CNC manufacturing facility combines multi-axis machining centers, precision turning, and sophisticated grinding capabilities to produce hydraulic cylinders, valve bodies, manifolds, pistons, and specialized fittings with the tight tolerances and superior surface finishes essential for leak-free, reliable hydraulic operation.

With state-of-the-art 5-axis CNC machining centers, precision turning centers, deep hole drilling equipment, honing and lapping machines, and comprehensive testing facilities, we manufacture hydraulic components from 10mm to 500mm diameter in pressures ranging from low-pressure applications to systems operating at 700 bar and beyond. Our expertise encompasses complex valve bodies with intricate internal passages, high-precision piston rods with micro-finish requirements, manifold blocks with multiple intersecting ports, and custom hydraulic cylinders for specialized applications.

From mobile hydraulics in construction and agricultural equipment to industrial hydraulic systems in manufacturing, marine hydraulic applications, and aerospace actuation systems, we serve manufacturers across 21 countries, delivering precision-machined hydraulic components that combine dimensional accuracy, surface quality, material integrity, and performance reliability for the most demanding hydraulic applications.

VG
Technically reviewed by Vaibhav Gupta • ISO 9001:2015 Precision Standards
CNC Hydraulic Components
Why Choose Our Hydraulic Components

Key Advantages & Benefits

Precision-engineered for high-pressure hydraulic systems.

Precision Tolerances

CNC machining maintains tolerances to ±0.005mm on critical sealing surfaces, bore diameters, and piston fits essential for leak-free hydraulic operation.

Superior Surface Finish

Precision honing, lapping, and grinding achieve Ra 0.2µm or better on critical sealing surfaces, minimizing friction and maximizing seal life.

Pressure Integrity

Rigorous material selection, stress-relieving, and pressure testing ensure components safely withstand operating pressures up to 700 bar without failure.

Complex Geometries

Multi-axis CNC capabilities produce intricate valve bodies, manifolds with intersecting passages, and components impossible with conventional machining.

Material Expertise

Extensive experience machining hardened steels, stainless alloys, aluminum, and specialty materials with proper tooling, speeds, and coolant strategies.

Full Traceability

Complete material certification, dimensional inspection records, and pressure test documentation provide full traceability for critical hydraulic applications.

Hydraulic Component Capabilities

Comprehensive CNC Hydraulic Manufacturing

Complete range of precision-machined hydraulic components.

Hydraulic Cylinders

Hydraulic Cylinders

Complete cylinder manufacturing including precision-bored barrels, hard-chrome piston rods, custom end caps, and integrated sensors.

  • Single & double-acting cylinders
  • Tie-rod & welded construction
  • Bore sizes 25mm to 500mm
  • Stroke lengths to 6000mm
Valve Bodies

Valve Bodies & Cartridges

Complex valve housings with precise internal passages, seating surfaces, and threaded ports for directional, pressure, and flow control valves.

  • Directional control valves
  • Pressure relief valves
  • Flow control components
  • Custom valve cartridges
Manifolds

Hydraulic Manifolds

Custom manifold blocks consolidating multiple hydraulic functions with precision-drilled intersecting passages and standardized mounting interfaces.

  • Custom designed manifolds
  • Multi-axis drilling & milling
  • Cavity machining for cartridges
  • Leak testing & validation
Piston Rods

Piston Rods & Shafts

Precision-turned and ground piston rods with hard chrome plating, induction hardening, and micro-finish surfaces for extended seal life.

  • Diameters 10mm to 200mm
  • Surface finish Ra 0.2µm
  • Hard chrome plating
  • Straightness to 0.05mm/meter
Hydraulic Fittings

Hydraulic Fittings

Precision-machined adapters, couplings, flanges, and specialty fittings with accurate threads, sealing surfaces, and port configurations.

  • SAE, JIC, NPT, BSPP threads
  • Custom adapter fittings
  • High-pressure couplings
  • Flange connections
Pump Components

Pump & Motor Components

High-precision housings, rotors, vanes, and wear plates for hydraulic pumps and motors requiring tight clearances and superior surface finishes.

  • Gear pump housings
  • Vane pump components
  • Piston pump parts
  • Motor housings & rotors
Our Process

Hydraulic Component Manufacturing Workflow

Precision-controlled processes for superior hydraulic components.

01

Design Review

Analyze drawings, validate tolerances, optimize machining strategy

02

Material Prep

Select certified materials, stress relieve, prepare blanks

03

CNC Machining

Multi-axis milling, precision turning, drilling, threading

04

Finishing

Honing, grinding, lapping, plating, surface treatments

05

Testing & QC

Dimensional inspection, pressure testing, documentation

Technical Expertise

Advanced Machining Technology

State-of-the-art equipment for hydraulic component manufacturing.

5-Axis CNC Machining

Multi-axis machining centers enable complex valve bodies, manifolds, and housings with intersecting passages and compound angles in single setups, ensuring perfect alignment and minimizing setup error.

Deep Hole Drilling

Specialized gun drilling equipment produces straight, accurate deep holes for piston rods, cylinder barrels, and valve bodies with length-to-diameter ratios exceeding 40:1 and straightness tolerances under 0.1mm per meter.

Precision Honing & Grinding

CNC honing machines and cylindrical grinders achieve micro-finishes of Ra 0.2µm or better on cylinder bores and piston rod surfaces, critical for seal performance and extended component life in hydraulic systems.

Pressure Testing Facilities

Comprehensive hydraulic test stands verify pressure integrity, seal performance, and functional operation under simulated operating conditions up to 800 bar, ensuring components meet performance specifications before delivery.

Material Options

Hydraulic Component Materials

Certified materials for demanding hydraulic applications.

Hydraulic Components

Carbon Steel

4140, 4340 - High strength, hardenable, cylinder barrels

Stainless Steel

17-4PH, 316, 410 - Corrosion resistant, marine applications

Aluminum Alloys

6061-T6, 7075-T6 - Lightweight, mobile hydraulics

Brass & Bronze

C36000, C93200 - Wear resistant, valve components

Tool Steel

H13, D2 - Hardened components, high wear areas

Chrome-Plated

Hard chrome on steel - Piston rods, extended life

Applications

Industries & Hydraulic Systems

Precision hydraulic components for demanding applications.

Mobile Hydraulics

Mobile Hydraulics

  • Excavator cylinders & valves
  • Loader lift cylinders
  • Agricultural equipment
  • Forklift hydraulics
  • Crane & aerial systems
Industrial

Industrial Hydraulics

  • Press cylinders & controls
  • Injection molding machines
  • Material handling systems
  • Metal forming equipment
  • Machine tool hydraulics
Marine

Marine Systems

  • Steering cylinders
  • Stabilizer systems
  • Deck machinery
  • Hatch cover actuators
  • Winch hydraulics
Aerospace

Aerospace Actuation

  • Landing gear actuators
  • Flight control hydraulics
  • Brake systems
  • Door & ramp actuators
  • Test stand equipment
Oil & Gas

Oil & Gas

  • BOP control systems
  • Drilling rig cylinders
  • Subsea actuators
  • Pipeline valve operators
  • Wellhead controls
Power Generation

Power Generation

  • Turbine control systems
  • Governor actuators
  • Valve operators
  • Dam gate controls
  • Generator brake systems
Technical Capabilities

Hydraulic Component Specifications

Industry-leading precision for hydraulic manufacturing.

Tolerances

±0.005mm
On critical sealing surfaces

Surface Finish

Ra 0.2µm or better
Honed & ground surfaces

Pressure Rating

Up to 700 bar
Tested & validated

Size Range

10mm to 500mm
Bore & rod diameters

Quality Assurance

Comprehensive Quality Control

Rigorous inspection ensuring hydraulic component performance.

Dimensional Inspection

CMM machines, precision bore gauges, surface profilometers, and optical comparators verify all critical dimensions, surface finishes, and geometric tolerances to ensure perfect fit and function.

Pressure Testing

Hydraulic test stands simulate operating conditions, verifying pressure integrity, seal performance, and functional operation at rated working pressures before shipment to customers.

Material Certification

Full material traceability with mill test reports, spectrometric verification, and hardness testing ensures components meet specified material requirements for strength and corrosion resistance.

Documentation & Traceability

Complete inspection records, pressure test results, material certifications, and dimensional reports provide full traceability for critical hydraulic applications requiring documented compliance.

Industries We Serve

Trusted Hydraulic Component Partner

Delivering precision hydraulic solutions worldwide.

Mobile Equipment

Industrial

Marine

Aerospace

Oil & Gas

Power Generation

Construction

Agriculture

Frequently Asked Questions

Hydraulic Equipment Components FAQs

Answers to common questions about tolerances, materials, order quantities, and quality assurance.

Fedele Autocore provides flexible order quantities for hydraulic components, ranging from single prototype pieces (1 unit) to high-volume bulk production runs. We scale production seamlessly to match your exact project requirements.

Need Precision Hydraulic Components?

Contact Fedele Autocore for expert CNC machining of hydraulic equipment and components. Our engineering team is ready to deliver high-precision hydraulic solutions for your critical applications.

Have 2D/3D CAD Drawings?

Send STEP, IGES, DXF, or PDF files directly on WhatsApp for immediate evaluation & 24-hour RFQ pricing.

Send Drawings on WhatsApp