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Metal Fabrication Services

Comprehensive Custom Metal Fabrication

Metal Fabrication Services

Fedele Autocore offers complete metal fabrication services, transforming raw materials into precision-engineered components and assemblies through cutting, forming, welding, machining, and finishing operations. Our integrated fabrication facility combines advanced equipment with skilled craftsmanship to deliver custom metal solutions for the most demanding industrial, automotive, construction, and architectural applications.

With state-of-the-art CNC laser cutting, precision press brakes up to 300 tons, MIG/TIG/spot welding capabilities, powder coating systems, and comprehensive assembly services, we handle projects from single prototypes to high-volume production runs. Our capabilities span cutting sheet metal up to 25mm thick, forming complex bends and profiles, welding diverse materials and thicknesses, and applying protective finishes that ensure long-term performance.

From automotive brackets and industrial enclosures to architectural metalwork and heavy equipment components, we serve manufacturers across 21 countries, delivering fabricated metal assemblies with precision tolerances, superior weld quality, and exceptional surface finishes that meet stringent quality standards.

VG
Technically reviewed by Vaibhav Gupta • ISO 9001:2015 Precision Standards
Metal Fabrication
Why Choose Our Fabrication

Key Advantages & Benefits

Integrated fabrication services delivering complete solutions.

End-to-End Solutions

Complete fabrication services from design and engineering through cutting, forming, welding, finishing, and assembly under one roof.

Design Engineering Support

Expert DFM guidance optimizes designs for manufacturability, reducing costs while improving quality and production efficiency.

Material Versatility

Fabricate carbon steel, stainless steel, aluminum, brass, copper, and specialty alloys with appropriate cutting, forming, and welding techniques.

Precision Tolerances

CNC-controlled cutting and forming equipment maintains tight dimensional accuracy across all fabrication operations for perfect fit and function.

Complex Assemblies

In-house assembly capabilities combine fabricated components with purchased parts, hardware, and finishing to deliver ready-to-install products.

Fast Turnaround

Integrated processes eliminate outsourcing delays, enabling rapid prototyping and quick production ramp-up for time-sensitive projects.

Our Services

Sheet Metal Fabrication Capabilities

Comprehensive fabrication services from cutting to finishing.

Laser Cutting

CNC Laser Cutting

High-precision laser cutting for intricate patterns, complex contours, and tight tolerances on various materials.

  • Fiber laser technology
  • Cutting up to 25mm thickness
  • Minimal heat-affected zone
  • Superior edge quality
Bending

CNC Press Brake Bending

Precision bending and forming of sheet metal into complex three-dimensional shapes and assemblies.

  • CNC-controlled accuracy
  • Bending up to 6mm steel
  • Complex multi-bend parts
  • Consistent repeatability
Punching

CNC Turret Punching

High-speed punching for holes, slots, and cutouts with rapid tool changes and efficient production.

  • Multi-tool turrets
  • Forming capabilities
  • High-speed production
  • Complex hole patterns
Welding

Welding & Assembly

Expert welding services including TIG, MIG, spot welding, and robotic welding for complex assemblies.

  • TIG, MIG, spot welding
  • Robotic welding systems
  • Strong, clean welds
  • Complete assembly services
Hardware Insertion

Hardware Insertion

Precision installation of threaded inserts, studs, standoffs, and fasteners for functional assemblies.

  • PEM fastener installation
  • Threaded inserts
  • Clinch nuts & studs
  • Automated insertion
Finishing

Surface Finishing

Professional finishing services including powder coating, painting, plating, and anodizing for durability and aesthetics.

  • Powder coating
  • Wet painting
  • Zinc plating
  • Anodizing (aluminum)
Our Process

Metal Fabrication Workflow

Streamlined process from concept to finished product.

01

Design & Engineering

Review drawings, provide DFM feedback, optimize for fabrication efficiency

02

Material Preparation

Select appropriate materials, verify specifications, prepare for cutting operations

03

Cutting & Forming

Laser cut parts to shape, bend and form components, create complex geometries

04

Welding & Assembly

Weld components, assemble sub-assemblies, integrate hardware and finishing

Technical Expertise

Advanced Fabrication Technology

State-of-the-art equipment and skilled craftsmen.

Robotic Welding Systems

Automated robotic welding cells deliver consistent high-quality welds with perfect repeatability, ideal for high-volume production and complex assemblies requiring precise weld placement.

CAD/CAM Integration

Direct CAD file import enables rapid programming for laser cutting and press brake operations, reducing setup time and ensuring perfect translation from design to fabricated part.

Large Format Capability

Handle oversized components up to 4 meters in length with specialized equipment for cutting, forming, and welding large structural components and architectural metalwork.

Certified Processes

ISO-certified welding procedures and certified welders ensure compliance with AWS, ASME, and industry-specific standards for critical applications in aerospace, medical, and structural fabrication.

Material Options

Materials for Metal Fabrication

Wide range of metals and alloys for diverse applications.

Fabricated Components

Carbon Steel

CRS, HRS - General fabrication, structural applications

Stainless Steel

304, 316, 430 - Corrosion resistant, food-grade

Aluminum

5052, 6061, 7075 - Lightweight, corrosion resistant

Galvanized Steel

Pre-galvanized, hot-dip - Outdoor applications

Brass & Copper

Electrical, decorative, thermal applications

Specialty Alloys

Titanium, Inconel for extreme environments

Applications

Industries & Products

Custom sheet metal solutions for diverse industrial applications.

Electronics

Electronics & IT

  • Server & computer enclosures
  • Control panel housings
  • Equipment racks & cabinets
  • EMI/RFI shielding
  • Telecommunications equipment
Automotive

Automotive

  • Body panels & brackets
  • Chassis components
  • Battery enclosures
  • Underbody shields
  • Mounting brackets
Industrial

Industrial Equipment

  • Machine guards & covers
  • Equipment housings
  • Conveyor components
  • Safety enclosures
  • Custom fabricated frames
Medical

Medical Equipment

  • Medical cart components
  • Equipment enclosures
  • Diagnostic device housings
  • Sterilization equipment
  • Hospital furniture parts
HVAC

HVAC & Ventilation

  • Air handling units
  • Ductwork components
  • Equipment housings
  • Louvers & grilles
  • Control panel boxes
Architecture

Architectural

  • Decorative panels
  • Cladding systems
  • Facades & screens
  • Custom metalwork
  • Signage & displays
Technical Capabilities

Metal Fabrication Specifications

Industry-leading capabilities for custom fabrication.

Material Thickness

0.5mm to 25mm
Steel, stainless, aluminum

Max Dimensions

Up to 4000mm length
Large format capability

Press Capacity

Up to 300 tons
Precision CNC forming

Certifications

ISO welding procedures
AWS certified welders

Quality Assurance

Comprehensive Quality Control

Rigorous inspection ensuring every fabricated component meets specifications.

Dimensional Inspection

CMM machines, precision measuring tools, and optical comparators verify all critical dimensions, bend angles, and hole locations to ensure perfect fit and function.

Weld Quality Testing

Visual inspection, dye penetrant testing, and destructive testing on sample welds verify weld strength, penetration, and freedom from defects in critical applications.

Finish Quality Control

Coating thickness gauges, adhesion testing, and appearance standards ensure powder coating and paint finishes meet specifications for durability and aesthetics.

Final Assembly Verification

Complete functional testing, hardware torque verification, and visual inspection confirm assembled products are ready for immediate installation and use.

Industries We Serve

Trusted Partner Across Sectors

Delivering custom fabricated solutions worldwide.

Automotive

Industrial

Architecture

Electronics

Heavy Equipment

Material Handling

Construction

HVAC

Need Custom Metal Fabrication?

Contact Fedele Autocore for professional metal fabrication services. Our expert team is ready to deliver high-quality fabricated components and assemblies tailored to your exact specifications.

Have 2D/3D CAD Drawings?

Send STEP, IGES, DXF, or PDF files directly on WhatsApp for immediate evaluation & 24-hour RFQ pricing.

Send Drawings on WhatsApp